对挖掘机实行定期维护保养的目的是,减少机器的故障,延长机器使用寿命;缩短机器的停机时间;提高工作效率,降低作业成本。只要管理好燃油、润滑油、水和空气,就可减少70%的故障。事实上,70%左右的故障是由于管理不善造成的。
The purpose of regular maintenance of excavator is to reduce the breakdown of the machine, prolong the service life of the machine, shorten the downtime of the machine, improve the working efficiency and reduce the operating cost. As long as fuel, lubricating oil, water and air are well managed, 70% of failures can be reduced. In fact, about 70% of failures are caused by poor management.
1、燃油的管理要根据不同的环境温度选用不同牌号的柴油;柴油不能混入杂质、灰土与水,否则将使燃油泵过早磨损;劣质燃油中的石蜡与硫的含量高,会对发动机产生损害;每日作业完后燃油箱要加满燃油,防止油箱内壁产生水滴;每日作业前打开燃油箱底的放水阀放水;在发动机燃料用尽或更换滤芯后,须排尽管路中的空气。环境温度0℃-10℃-20℃-30℃柴油牌号0#-10#-20#-35#.
1. The management of fuel oil shall select different brands of diesel oil according to different ambient temperatures; diesel oil shall not be mixed with impurities, lime soil and water, otherwise the fuel pump will be worn prematurely; the content of paraffin and sulfur in poor fuel oil is high, which will cause damage to the engine; after the daily operation, the fuel tank shall be filled with fuel oil to prevent water drop on the inner wall of the tank; before the daily operation, the bottom of the fuel tank shall be opened for draining Drain the water valve; exhaust the air in the pipeline after the engine runs out of fuel or the filter element is replaced. The minimum ambient temperature is 0 ℃ - 10 ℃ - 20 ℃ - 30 ℃, and the diesel oil brand is 0 × 10 × 20 × 35 × 10 × 20 × 35 × 35
2、其它用油的管理 其他用油包括发动机油、液压油、齿轮油等;不同牌号和不同等级的用油不能混且;不同品种挖掘机用油在生产过程中添加的起化学作用或物理作用的添加剂不同;要保证用油清洁,防止杂物(水、粉尘、颗粒等)混入;根据环境温度和用途选用油的标号。环境温度高,应选用粘度大的机油,环境温度低应选用粘度小的用油;齿轮油的粘度相对较大,以适应较大的传动负载,液压油的粘度相对较小,以减少液体流动阻力。表2挖掘机用油的选择容器外界温度℃油液种类更换周期h更换量L发动机油底壳-35-20CDSAE5W-3025024-20-10CDSAE10W-20-40CDSAE10W-30-15-50CDSAE15W-400-40CDSAE30回转机构箱-20-40CDSAE3010005.5减振器壳体CDSAE306.8液压油箱CDSAE10W5000PC200型:239PC220型:246CDSAE10W-30CDSAE15W-40终传动CDSAE9010005.4
2. Management of other oil Other oil uses include engine oil, hydraulic oil, gear oil, etc.; different brands and grades of oil cannot be mixed; different types of excavator oil add different chemical or physical additives in the production process; ensure the oil is clean and prevent sundries (water, dust, particles, etc.) from mixing; select the oil brand according to the ambient temperature and use. For high ambient temperature, the oil with high viscosity shall be selected, and for low ambient temperature, the oil with low viscosity shall be selected; for gear oil, the viscosity is relatively large to adapt to large transmission load, and for hydraulic oil, the viscosity is relatively small to reduce liquid flow resistance. Table 2 selection of excavator oil container external temperature ℃ oil type change cycle h change volume l engine oil pan-35-20cdsae5w-3025024-20-10cdsae10w-20-40cdsae10w-30-15-50cdsae15w-400-40cdsae30 slewing mechanism box-20-40cdsae3010005.5 shock absorber shell cdsae306.8 hydraulic oil tank cdsae10w5000pc200 type 239pc220 type 246cdsae10w-30cdsae15w-40 final drive cdsae9010005.4
3、润滑油脂管理 采用润滑油(黄油)可以减少运动表面的磨损,防止出现噪声。润滑脂存放保管时,不能混入灰尘、砂粒、水及其它杂质;选用锂基型润滑脂G2-L1,抗磨性能好,适用重载工况;加注时,要尽量将旧油全部挤出并擦干净,防止沙土粘附。
3. The use of lubricating oil (grease) in grease management can reduce the wear of moving surfaces and prevent noise. Grease shall not be mixed with dust, sand, water and other impurities during storage; lithium based grease G2-L1 is recommended, which has good anti-wear performance and is suitable for heavy load conditions; when filling, the old oil shall be squeezed out and wiped clean as far as possible to prevent sand adhesion.
4、滤芯的保养 滤芯起到过滤油路或气路中杂质的作用,阻止其侵入系统内部而造成故障;各种滤芯要按照(操作保养手册)的要求定期更换;更换滤芯时,应检查是否有金属附在旧滤芯上,如发现有金属颗粒奕及时诊断和采取改善措施;使用符合机器规定的纯正滤芯。伪劣滤芯的过滤能力较差,其过滤层的面各人和材料质量都不符合要求,会严重影响机器的正常使用。
4. Maintenance of filter element The filter element plays the role of filtering impurities in the oil or gas path, preventing it from invading the system and causing faults; various filter elements shall be replaced regularly according to the requirements of (operation and maintenance manual); when replacing the filter element, check whether there is metal attached to the old filter element, if there is any metal particle, timely diagnose and take improvement measures; use the pure filter element that meets the machine regulations. The filter ability of the fake filter element is poor, and the quality of the filter layer and the material do not meet the requirements, which will seriously affect the normal use of the machine.