看到这个问题,我想我们会有疑问。扩展臂在整个项目中工作得很快,这不是一件好事吗?小编为什么说这是一个问题呢?事实上,这里提到的速度是与你们挖掘机的设定速度相比较的。一些挖掘机已经被修改为安装挖掘机的伸缩臂,这与设备本身的速度不同,导致伸缩臂无法控制。那么如何这个问题呢?下面的内容希望能帮助你回答这个问题!
Seeing this problem, I think we will have questions. Isn't it a good thing that the extension arm works very fast in the whole project? Why did Xiaobian say it was a problem? In fact, the speed mentioned here is compared with the set speed of your excavator. Some excavators have been modified to install the telescopic boom of the excavator, which is different from the speed of the equipment itself, causing the telescopic boom to be out of control. So how to solve this problem? The following content hopes to help you answer this question!
1. 原因:
1. Reason:
挖掘机配有加长臂工作装置,移动臂长,斗杆长,工作范围大,容易发生事故。当挖掘机的工作速度设定为正常工作速度时,移动臂和斗杆线的速度太快,操作人员无法控制。因此,有必要加长臂工作装置移动过快的问题。
The excavator is equipped with the working device of the lengthening arm, the moving arm is long, the stick is long, the working range is large, and the safety accident is easy to occur. When the working speed of the excavator is set to the normal working speed, the speed of the moving arm and the stick line is too fast for the operator to control. Therefore, it is necessary to solve the problem that the working device of the long arm moves too fast.
2. 改进方案的选择:
2. Selection of improvement plan:
挖掘机工作装置的主控制阀由先导压力油控制。先导压力油进入主控制阀阀芯端,推动阀芯左右移动,打开主控制阀回路。它可以通过减小主控制阀的尺寸来改进。
The main control valve of the excavator working device is controlled by pilot pressure oil. The pilot pressure oil enters the valve core end of the main control valve, pushes the valve core to move left and right, and opens the main control valve circuit. It can be improved by reducing the size of the main control valve.
根据主控制阀阀芯行程和流量面积曲线可以看出,主控制阀阀芯开启过程逐渐增大,阀芯行程越大,主控制阀的流量面积越大。当阀芯移动到冲程的末端时,开口达到,通过主控制阀的流量达到。
According to the stroke and flow area curve of the main control valve core, it can be seen that the opening process of the main control valve core increases gradually, and the larger the valve core stroke is, the larger the flow area of the main control valve is. When the spool moves to the end of the stroke, the opening reaches the maximum and the flow through the main control valve reaches the maximum.
从而,主控制阀阀芯极限,可以减少阀芯行程。当主滑阀控制左、右端移动,控制的主要控制滑阀不能达到完整的中风,主控阀阀门开度不能达到,可以减少流动区域,降低液压缸的流量,从而减少工作设备的速度。
Thus, the valve core limit of the main control valve can reduce the valve core stroke. When the main slide valve controls the movement of the left and right ends, the main control slide valve cannot achieve complete stroke, and the valve opening of the main control valve cannot reach the maximum, which can reduce the flow area, reduce the flow of the hydraulic cylinder, and thus reduce the speed of the working equipment.
3.实现和验证:
3. Implementation and verification:
根据以上分析,通过对主控制阀的测量,确定阀芯的全行程为10mm。主控制阀阀芯行程限位接头安装后,工作装置转速明显下降。
According to the above analysis, through the measurement of the main control valve, the full stroke of the valve core is determined to be 10 mm. After the main control valve element travel limit joint is installed, the rotating speed of the working device decreases obviously.
以动劈落差为例,进行了阀芯行程限位接头安装后的操纵性和协调性试验。发现当阀芯位移限制关节安装了2.5毫米的旅行限制,动臂下降的指标和整个机器的可操作性和协调达到挖掘机动臂的下行速度的标准工作设备,可以满足挖掘机的需求。
Taking the dynamic split drop as an example, the operability and coordination tests of the valve core travel limit joint after installation are carried out. It is found that when a travel limit of 2.5mm is installed on the valve core displacement limit joint, the index of boom lowering and the operability of the whole machine, as well as the standard working equipment that can reach the downward speed of the boom of the excavator, can meet the needs of the excavator.
利用以上方法对挖掘机的伸缩臂进行改进,可以有效地工作装置速度过快的问题,你了解了吗?
Using the above method to improve the telescopic arm of excavator can effectively solve the problem that the working device is too fast. Do you understand?