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挖掘机在施工中转动不正常情况分析!

日期:2019-10-24 来源: //www.wondgo.com/
  水陆两用挖掘机在夏季的故障率很高,而夏季又恰好是抢修的季节,所以很多机主对于机器的不动、高温等故障都很头疼。今天我想跟大家谈一谈液压挖掘机在租赁施工过程中出现的棘手故障,比如转动不动等正常动作。以下是介绍给您的分析和过程,希望能给您带来参考。
  The failure rate of amphibious excavator is very high in summer, and summer is just the season of rush repair, so many owners have a headache about the immobility, high temperature and other failures of the machine. Today, I would like to talk about the troublesome faults of hydraulic excavators in the process of leasing construction, such as the normal movement of rotating. The following is an introduction to your analysis and solution process, hoping to give you a reference.
  失效分析:
  Failure analysis:
  ,导致宁夏水陆两用挖掘机在租赁过程中出现不动问题的原因有很多,所以工程师们逐一分析了常见的故障原因:
  First of all, there are many reasons for the immobility of the amphibious excavator in Ningxia during the leasing process, so the engineers first analyzed the common failure reasons one by one:
  1. 由于先导手柄旋转阀芯故障导致先导油回路无法进行;
  1. The pilot oil circuit cannot be operated due to the failure of the pilot handle rotary valve element;
  2. 旋转电机阀阀芯及液压油溢出,无法正常设定旋转压力;
  2. The safety valve core and hydraulic oil of the rotary motor overflowed and the rotary pressure could not be set normally;
  3、液压主控制阀芯旋转发卡,液压油不能到达旋转电机;
  3. The hydraulic main control valve core is rotated and jammed, and the hydraulic oil cannot reach the rotating motor;
  4. 旋转电机内部柱塞或其他部件损坏,导致旋转电机运转异常;
  4. The internal plunger or other parts of the rotating motor are damaged, resulting in abnormal operation of the rotating motor;
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  5. 旋转减速机构的内齿轮或其他部件损坏,导致旋转减速机构不能正常工作;
  5. The internal gear or other parts of the rotary reducer are damaged, resulting in the failure of the rotary reducer to work normally;
  6、回转机构与回转支承接头失效,如齿轮磨损。
  6. The joint between the slewing mechanism and the slewing bearing fails, such as the gear is worn.
  故障排除方法:
  Troubleshooting:
  1、启动机器并做旋转运动,仔细观察旋转运动时平台可左右摆动,摆动时异常声响,机械感明显停滞现象。可判断回转减速机构内部故障或回转机构与回转支承连接故障。
  1. Start the machine and make rotation movement. Carefully observe that the platform can swing left and right when rotating. When swinging, it makes abnormal sound and the mechanical sense is obviously stagnant. It can be used to judge the internal fault of slewing reduction mechanism or the connection fault of slewing mechanism and slewing bearing.
  2. 拆下连接回转机构与回转平台的螺栓环,抬起回转机构总成,检查回转机构与回转支承的连接,发现回转主动齿轮与回转环齿轮正常;
  2. Remove the bolt ring connecting the slewing mechanism and the slewing platform, lift the slewing mechanism assembly, check the connection between the slewing mechanism and the slewing bearing, and find that the slewing driving gear and the slewing ring gear are normal;
  3.拆下并检查旋转减速箱,发现减速中心齿轮磨损严重,第二减速机支撑架损坏;
  3. Dismantle and check the rotary reducer, and find that the first reduction center gear is severely worn and the second reducer support frame is damaged;
  4、更换新的旋转机构总成,排除故障。
  4. Replace the rotating mechanism assembly with a new one and remove the fault.

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